January 18, 2004

Pushrod Problems

Pushrods, central to many mechanisms. I'm working on a new design (more of which at a later date) that requires a wing to be moved, right up then right down again. Much further that the Flying Pig, left. Ideally I'd like 180 degrees of movement. The problem is it just doesn't work using a pushrod. Let me explain...
Time for a diagram, it usually helps clear up the problem. So, I'm trying to move a wing from straight down to straight up using a pushrod. Look at the geometry. Move the pushrod up by one unit, the wing turns by forty five degrees. To turn the wing by the remaining forty five degrees only .41 units of vertical movement. (Its a root two thing) The higher the wing is raised the less the vertical component of the movement, The higher the pushrod, the less the force applied to the wing so the harder it becomes to raise the wing. Somewhere before vertical the force on the pushrod is not enough to overcome the stiffness of the paper joints and the wing stops moving. Realistically on this type of movement I can only rely on ninety to one hundred degrees of motion. What if I want more? What can I do? I can't think of a simple solution. Rack and pinion gears seem to be the obvious solution but tricky to make out of card, Especially when compared to a pushrod. I think I need to go for a bike ride, I do all my best thinking whilst pedaling :-)
Posted by robives at January 18, 2004 08:58 PM